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Lean Manufacturing

Manufacture Your Path

In this activity, students will explore how lean manufacturing can apply to the assembly process in a simulated airplane assembly plant.

Students will identify the process wastes and provide solutions to improve.  Through multiple iterations, students will collect data about the number of planes produced and if they met customer demand as well as production time and amount of work in progress items.

Learning Objectives

  • Standards Alignments + Connections

  • Activity Components

  • Additional Resources

    Understanding Lean Manufacturing (Kaizen.com)

    This guide introduces lean manufacturing as an organization-wide philosophy aimed at continuously improving processes, products, and services by identifying and eliminating waste.

    Lean Thinking and Methods- 5S (US EPA)

    The EPA explains 5S as a cyclical methodology—Sort, Set in Order, Shine, Standardize, Sustain—that organizes and maintains a clean, efficient workplace to enable continuous improvement.

    Lean Simulations (LeanSimulations.org)

    This post presents a wide-ranging, free catalog of lean simulation games—ranging from dice-rolling workflows to paper-airplane factories—designed to make lean principles interactive and engaging.


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    Breakout Box: Manufacturing Challenge

    Breakout Box: Manufacturing Challenge

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